Уникальные инновационные машины блоков сухого льда

DRY ICE MACHINE SPECIFICATION

Consumed media: liquid CO2 (16-20 bar);
- Fix block size output: 200x250x50 mm (3,75 kg);
- Production rate: minimum 400 kg/hr;
- Without pellets production;

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Indications on drawing:
1 – dry ice block machine (IrbisTech LLC)
2 – three 500 L air receivers (purchased by the customer independently), location: inside or outside;
3 – LCO2 tank (purchased by the customer independently);

 

1. Dry ice block machine:
- Length: 1500 mm;
- Width: 450 mm;
- Height: 650 mm (+ stand 500 mm);
- Weight: 600 kg;
- Power: 200-220V, 1 phase, up to 1 kW;
2. Non-moved tray for dry ice blocks (length is according to customer demand);
3. Ordinary 500 L air receiver (reference information):
- Length: 750 mm;

- Width: 750 mm;
- Height: 2060 mm;
- Weight: 180 kg per unit;
- Amount: 3 unit;
- Not require maintenance;


Main limitations:
- Minimum total volume of air receivers: 1500 liters;
- Recommended total volume of air receivers: 2000 liters;
- Minimum amount of outlets per air receiver: 6 outlets;
- Minimum air receiver’s outlets inner hole: 30 mm;
- Maximum distance between air receivers and dry ice machine: 30 meters;
- Maximum distance between LCO2 tank and dry ice machine: 30 meters;
- LCO2 pipe: smooth internal 25 mm, with external thermal insulation;

KEY FEATURES OF IRBISTECH DRY ICE BLOCK MACHINE

- Most COMPACT AND LIGHTWEIGHT dry ice block production solution.
- LOWEST LEVEL FAILURE due to:
o Most reliable 10 bar pneumatic components in comparison with 220 bar hydraulic parts;
o Absent of any highly loaded sub-systems such electro motor or pumps;
o Absent of any oil and respectively oil leakage;
o Operated life of pneumatic cylinder’s seals is 30 000 km in comparison with 500 km of hydraulic cylinder’s
seals;
- ELECTRICITY SAVINGS during 5 years is 900 Euro per additional 1 kW of competitive solutions2.
- Noise is under 50 dBA.
- Schneider electric PLC controls injection and pneumatic.
- HMI touch screen with on-line production, product information and history.
- Linear encoder for precise piston position control.
- Full food grade requirement due to absent of oil systems.
- Reading CO2 pressure of CO2 storage tank to ensure block mass.

- Polyethylene PE1000 (PE - UHMW) pressing chamber inner surface and stainless steel casing to meet full
food grade requirement.
- CO2 gas recovery possible.
- Exhausting CO2 gas pipe (10m Ø160mm PE pipe) to atmosphere.
- Quality components, e.g. Schneider electric, Danfoss.

Технические характеристики грануляторов сухого льда

Производитель - Наименование модели Расположение производственных мощностей Производи-тельность [кг/час] Параметры эффективности машины Безопасностьи надежность Удобство ТО
Коэф. конвертации [1 кг жид. СО2 в 1 кг СЛ] Электропот-ребление, [кВт на 400 кг/час] Уровень отказа на 2000 ч. и 5000 ч. без ТО, [%] Масса, [кг] Занимаемое место [м2]
 Asc*** Швейцария 400 2.3:1* 4 22% и 46% 1900   6,5
Ic*** Дания, США 542 2.3:1 9 2500 6,3
IrbisTech, IP120 Россия, Казань 400 2.3:1* 0,5 3% и 7% 600 1,5